How are mugs made?
Mugs are beloved for their stable quality and attractive designs, serving as common utensils in daily life for coffee, tea, hot chocolate, lemonade, and various other beverages. This raises the question: How are mugs made? Let's delve into the production process:
I. Mold Pressing:
- Mix steel molds with rubber material, press them into molding fixtures using a compression molding machine, and heat the molds. Utilize hydraulic pressure to fill the molds with the rubber material at high pressure, thus forming the mug.
- Main materials include glass, magnesium-aluminum alloy, resin, and some fillers. Resin embedded in fillers forms a tough surface. For instance, by adding a photosensitive agent, text and patterns can be printed on the surface.
II. Heat Curing:
- Place the mugs in a special temperature-supplying machine to solidify them under heat. Due to temperature and heat, oil is secreted from the mug's surface, ensuring its quality.
- Adjust the temperature of the baking chamber to an appropriate level to stabilize the quality during production.
III. Rough Processing and Cleaning:
- To ensure the mug's surface is smooth, it needs to be polished and scrubbed to remove mold gaps. This also enhances the appearance, making it more transparent and pleasing to users.
- Utilize lathe-cutting machines with special mechanical techniques to cut the roughly processed mugs into specified shapes and sizes, mainly referring to thinning the rim and cutting thickness.
IV. Surface Treatment:
- Clean the mugs' surfaces to maintain their smoothness and apply a thick layer of paint to make the colors appear more elegant and increase resistance to rain and abrasion.
- Use a film applicator to apply pre-designed patterns on the mug's surface, enhancing its aesthetics.
V. Packaging:
- Group and arrange the mugs by color to meet different users' needs.
- Place the mugs in special packaging bags to ensure their safety and quality during transportation and storage.
The aforementioned steps outline the manufacturing process of mugs, broadly categorized into five stages: mold pressing, heat curing, rough processing and cleaning, surface treatment, and packaging. Throughout this process, strict adherence to production standards and procedures is required to ensure quality and safety. The mugs commonly seen in the market are the result of successfully completing these steps.